Best Plasma Cutter Reviews 2020 [TOP RATED]

Best Plasma Cutter

Do you want to make quick, smooth, and clean metal cuts? Go for a good plasma cutter.

It will save you from a messy workplace, loud grinding noises, imprecise and rough metal cuts

The plasma machine is an ionized gas-operated torch, which cuts the electrically conductive material by melting it electrically.

The cut is smooth and neat because it is made by the melting process.

Getting the best plasma cutter is challenging if you don’t know in detail how they work. You must also know what type of plasma cutter you are looking for in fact.

Best Plasma Cutter Reviews 2020 [TOP PICKS]

Hobart Airforce 40i Plasma Cutter

Hobart 500566 Airforce 40i Plasma Cutter 240V
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This Hobart Airforce 40i is for sure the most expensive and most powerful plasma cutter by Hobart.

This cutter is characterized by remarkable reliability, prompt cutting speed, and a solid duty cycle. The brand has launched a volume of its similar products in the market.

At 50% duty cycle, the maximum cutting capacity of this cutter is 7/8″. This cutter utilizes Auto-Retire Technology that allows the operator to even cut perforated or expanded metals along with coated or painted surfaces.

What we liked
  • Powerful cutting performance
  • Pilot arc controller permits you to cut perforated or expanded metals easily
  • Wind Tunnel Technology is embedded in cutter
  • Operates without High Frequency
  • Fan-On-Demand is also available for dusty environments
  • Power Factor Correction circuitry (PFC)
What We didn't like
  • Ground clamp is too much weak


Hypertherm Powermax45 Review

Hypertherm Powermax 45 XP Hand System w/CPC - 20' LeadsCheck Price on Amazon

If you are in search of the cutter with the best performance, then stop searching any more as this Powermax45 is the best choice.

This cutter cut through 1/2″ steel easily at a rate of 20 inches per minute without requiring a cool-down time. This cutter gives you a torch control along with making precise and neat metal cuts.

Purchasing Hypertherm Powermax45 is a money saver in terms of quality and performance, although the price is a bit high.

It is also economical in terms of the attached consumables. Its consumables are also much affordable as compared to similar other units.

What we liked
  • Affordable running costs
  • High-quality and Durable unit of the series
  • Best for industrial applications
  • Controllable amperage output
  • Portable and Lightweight unit
What We didn't like
  • Purchase price comparatively steep


Lotos LTP8000 Plasma Cutter Review

Lotos LTP8000 80Amp Non-Touch Pilot Arc Air Plasma Cutter, 1" Inch Clean CutCheck Price on Amazon

Lotos LTP8000 is a powerhouse, heavy-duty machine which possesses a duty cycle of 60%. It has the feature of the pilot arc which permits constant cutting on dirty and rough metal-surfaces.

There is a MOSFET transistor in it that generates a uniform output for the purpose of cutting through very thin metals.

It has the capacity for producing high-power output for thick metal cutting. In terms of safety, it comprises of advanced German cooling system known as PAPST.

What we liked
  • IGBT component along with a heavy-duty design
  • Hand Cutting Plasma Cutter along with Pilot arc CNC
  • On 220V it gives 80Amps
What We didn't like
  • One year warranty only
  • Not best for some heavy-duty work
  • big size


Ramsond CUT 50DX Plasma Cutter Review

Ramsond CUT 50DX 50 Amp Digital Inverter Portable Air Plasma Cutter Dual Voltage
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If you have a tight budget, then Ramsond CUT 50DX will best suit you. This Ramsond CUT 50DX has a dual-frequency/automatic dual voltage of 50/60Hzand 110/220V.

The duty cycle of this cutter is 60% with an integrated pressure gauge display. This cutter can cut metal with a thickness of a maximum of 1 inch, and in fact, it is highly efficient in cutting thick metals of 3/4-inch.

Digital inverter technology is embedded in it due to which its weight is only 19 pounds. This model is the 4th generation of products by Ramsond, and this model has overcome the primary issues faced by users in previous models.

What we liked
  • Portable and easy to transport
  • Hose length is around 10 feet
  • Dual voltage converter
  • Compact cutter
What We didn't like
  • For many users, the trigger placement at handle’s top is not comfortable
  • One year warranty only


Hypertherm Powermax65 Plasma Cutter Review

Hypertherm Powermax 65 Hand System - 25 ft LeadCheck Price on Amazon

If you are a company that wants to upgrade its existing cutting equipment, then Hypertherm products are an option.

In Hypertherm Powermax65, there is a 65A plasma torch that has the capacity to cut the metal of thickness of 1” along with severance capability of 1 ¼”.

As this Powermax65 possesses immense power and high-quality cutting capability, it is best for heavy-duty and industrial applications.

In fact, this model is also used by most of the big industries, such as in the Kennedy Space Center.

What we liked
  • Easy to use
  • Durable and High-performance plasma machine
  • Fitted with a lead of 25-foot
  • Comes with different styles of the torch
  • Works best for heavy-duty cutting
What We didn't like
  • High price
  • Long profile and lead are not good completely for hobbyists
  • Lacks portability


Best Plasma Cutter under $500

Best Plasma Cutter under $500

Why go overpriced when you can get a good plasma cutters under $500? Of course, you’ll get lots of necessary and best functions to get the job done, with 100% satisfaction

Last week I received many emails. Few people were asking about plasma cutter under 500. My team spent lots of hours researching. Finally, we picked 9 plasma cutters which are best for everybody having a budget under 500.

Lotos LTP5000D 50Amp Plasma Cutter  [RECOMMENDED] 

Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown

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What we liked
  • Includes non-touch technology where the torch nozzle does not have to come in contact with the surface area being cut.
  • Very efficient.
  • Powerful enough to cut through both thick and thin metals.
  • It is fully automated and requires no labor in cutting.
What We didn't like
  • During cutting the touching or dragging nozzle to the surface area can cause damage.
  • It requires a great time cutting the angle right.


Goplus Cut-50 50A 220V Review

Goplus CUT-50 Electric Digital Plasma Cutter Inverter 50AMP 110-220V Dual Voltage Welder Cutting with Free Mask (Black)



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What we liked
  • It’s perfect for cutting metal materials.
  • Good value for money
  • It’s easy to use, lightweight and requires less effort.
  • Highly recommended for beginners.
What We didn't like
  • This machine is indeed workable for beginners but not for the professionals, as they need some high quality models to carry out their work.
  • Due to its very low price, it is obviously not comparable to more expensive, higher-quality models, but it does get the job done.

How to Choose Good Plasma cutter under 500?

best plasma cutters under 500

There are various elements to be considered when acquiring plasma cutting machines.

They incorporate cut limit, cut quality, dependability, obligation cycle, convenience, and working expense.

The initial step is to make sense of what kind of plasma slicing you intend to do.

Is it true that you are intending to cut by hand or on a table?

Some plasma cutting apparatuses can do both, going from handheld to motorized curtailing once more.


Best Plasma Cutter under $1000

Best Plasma Cutter under $1000

Everlast SuperCut 51P Review

2019 EVERLAST PowerARC 160STH 160amp HF TIG Stick IGBT Welder 110/220 Dual VoltageCheck Price on Amazon

The Everlast SuperCut 51P is a good plasma cutter under $1000. It is available as the successor to the famous and long-running and SuperCut 50P.

This model of plasma cutter is a redesigned version of MOSFET inverter and is much better as compared to the older models of SuperCuts.

Pilot Arc

The high- frequency arc starting is the feature of The Everlast SuperCut 51P helps to reduce start delays. This feature also gives a nonstop engaging pilot arc when required.

This cutter provides high-quality clean cuts with less rubbish even when you want to cut through the metal sheets of ¼” or 3/8″ thickness.

What we liked
  • No start delays due to the high-frequency arc.
  • This cutter can give clean cuts of ¼” to 3/8″ inches.
  • This model comes with a pilot arc.
  • The cutting is quick and reliable.
  • This model has better features than the older Supercuts models.
What We didn't like
  • Professional skills are required for setting up.
  • This cutter must not be used for CNC or in close proximity of sensitive electronics.


AHP AlphaCut 60 Review

2018 AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110v 220v 3 YEARS WARRANTYCheck Price on Amazon

The Alpha Cut is the best choice for those people who need to cut through metal sheets frequently but want a budget-friendly option.

This cutter has a front-mounted air pressure regulator, and all of its controls are easy to navigate. AHP AlphaCut 60 can go from 110V to 220V fast by using a built-in adapter right after you plug it in.

Input and Output

Despite 60 amperes output on 240V, this cutter features a dual voltage design. This design allows it to work at 120V power with the provided adaptor at a reduced maximum output.

What we liked
  • This cutter can give clean cuts of 1/2″ to 5/8″ cuts.
  • It features the pilot arc.
  • The cutter is user-friendly.
  • It offers improved productivity and optimizes the longevity of the consumables.
What We didn't like
  • Sometimes needs lots of effort to set up.
  • This model is costly, and its maintenance is also hefty.


Razorweld JRWPC45LT Review

Razorweld JRWPC45LT Plasma Cutter, 45 ampCheck Price on Amazon

Razorweld JRWPC45LT is the best portable machine among the single-phase inverters available in the market.

It is made with a vigorous custom design featuring a firm-gripped torch. This cutter completes the process of metal cutting from cutting to finishing seamlessly.

Torch and functioning

This cutter comes with a quick-release torch feature along with euro-connection. This feature ensures the overall portability and gives you a choice to switch fast between compatible torches if required.

Its settings are easy to operate and have a 2T/4T function to minimize the operator’s fatigue. You can change and adjust the cutting capacity of this model using its simple 20-45 amperes dial. This dial allows you to change the finish features of your workpiece as well.

What we liked
  • Ergonomic design.
  • It is easy to operate.
  • It gives you a continuous and reliable ignition with its pilot arc.
  • Portable and lightweight.
  • It gives high performance.
What We didn't like
  • It has a short duty cycle.
  • A bit too expensive.
  • This model comes with a lower quality plasma gun.



Best Plasma Cutter under $1500

Best Plasma Cutter under $1500

Everlast PowerPlasma 60S Review

2020 PowerPlasma 82i 80 Amp CNC compatible plasma cutterCheck Price on Amazon

Everlast Power plasma 60S is one of the best plasma cutters in the market right now. It is a combination of the best features and the latest technology, which makes it highly demanding.

In addition to reliability and long life due to the latest IGBT technology, it is one of the most potent plasma cutters i.e., the 50S.

Although it is a multi-tasking plasma cutter, it works best for different welding objects. It can cut up to 1-inch at 220V.

What we liked
  • Everlast Power plasma 60 is highly efficient
  • It offers 60% duty cycle at 60amp and 100% duty cycle at 50amp
  • It uses the latest IGBT technology
  • Adjustable post flow timer and pilot tip arc-saver option make it long-lasting and easy to use.
  • Really smooth cuts
  • Good for home shops
  • It is an affordable product for the given specs
What We didn't like
  • Although it is somewhat portable, it does not have the most compact or lightweight design.
  • Once as to be careful with the torch
  • It does not run on 110 volts
  • The user has to install an air dryer separately to improve its life.
  • The generator that one must use should be the one having a “clean power” output.


Everlast Power 50S Review

2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220vCheck Price on Amazon

Everlast power 50s is one of the most preferred plasma cutters because it delivers high quality without hitting your bank.

This 50 amps ARC is highly effective, long-lasting, and reliable. Its post flow can be controlled easily up to 60 seconds, which assures the long life and performance of this cutter.

The company offers a new-tip saver function that helps limit the Pilot arc time.

What we liked
  • It is inexpensive and highly efficient
  • It can cut up to 1-inch thick metals easily
  • Rusted and paint-coated metal surfaces are easy to cut due to pilot ARC feature
  • Lightweight and detachable cords make it suitable for carrying around
  • The post flow is adjustable
  • No matter whether it is a plate, flat bar or pipe, it cuts everything fluently
  • It offers CNC port and TIP SAVER option
What We didn't like
  • Carrying handles and straps are not of good quality
  • Power cords are short
  • The torch cord is also short
  • You have to cut the surface slowly if you want a smooth flow
  • The manual is also bad and was written by an unprofessional person.
  • The performance is not the best at 110V
  • The torch has only six months warranty
  • The torch is expensive if one wants to buy it separately
  • Replacement tips are faulty


Razorweld JRWPC45LT Review

Razorweld JRWPC45LT Plasma Cutter, 45 ampCheck Price on Amazon

If you are looking for high quality and quick plasma cutters, then you are in the right place. To cut different objects, Razorweld JRWPC45LT allows you to change current capacity depending upon your work.

No matter whether you want to cut steel wire or high-quality copper wires, the high-temperature plasma stream of Razorweld 45 covers everything.

It has a preset regulator which makes it easy to use. Similar to other high quality and expensive cutters, it uses the latest IGBT technology.

What we liked
  • It has a lightweight and portable design
  • Razorweld 45 is easy to use
  • A built-in handle is present at the top
  • Razorweld 45 is Highly efficient and cuts deeply
  • It is affordable as compared to others with the same features
  • Good quality machine
What We didn't like
  • The length of the duty cycle is rather short
  • One can neither extend nor adjust the duty cycle
  • The plasma gun and torch are not of good quality. One needs to replace them after a few months of use
  • Moist air can get into the weld area due to which consumables are utilized faster than expected.
  • One has to replace the consumables after some pretty expensive time
  • When we consider its main parts, it is a costly product as buyers expect more in this price range


Best Plasma Cutter for the Money

Best Plasma Cutter for the Money

Plasma Cutter 40A 220V

Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOXCheck Price on Amazon

This 40A model of plasma cutter offers excellent cutting through various metals like carbon steel and stainless steel with a width of 8 mm.

It provides a maximum compensation thickness of 12 mm. But the quality of the cut will not be good, and the speed of cutting will also be slow.

This cutter is designed especially for stainless steel variants, but you may use it to slice through aluminum and copper.

The cutting results might not be up to the standard, though. You can efficiently operate the device when the air-pressure is tremendously high by regulating the air-pressure machine.

What we liked
  • Stellar customer service.
  • This cutter offers protection against the voltage fluctuation.
  • Air pressure can be adjusted.
  • This cutter gives you excellent cutting.
What We didn't like
  • You cannot attach the ground to the cutter steadily.


PrimeWeld Ct520d 50

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder and 200 Amp Stick Welder - Welding and Cutting Combo, Mobile Welding Machine, Portable Plasma Cutter, Multipurpose Welder and Cutter, CT-520DCheck Price on Amazon

The Zeny Cut-50 is the best option if you are a DIY hobbyist and require metal sheets cut in a variety of sizes.

This cutter ensures that your metal sheets will not twist, which mostly happens with jigsaw cutters.

The machine comes with an air pressure regulator, welding facemask, a cutting torch LG-40, grounding clamps, wire brush, chipping hammer, air pressure managing valve, and user manual.

This dual outlet cutter does not have a plug or air hose as a part of the package because it works in two ways. PrimeWeld Ct520d 50 can cut through copper, aluminum, stainless steel, and other metals precisely.

What we liked
  • The portability of this cutter makes it easy to carry and work with.
  • It is easier to set up.
  • The price is very economical and suitable for people with a limited budget.
  • You can use this cutter on a range of metals.
  • The cutting results are impressive.
What We didn't like
  • The information in the user manual is given haphazardly.
  • This cutter is not suitable for the metal sheets thicker than 1/2″.
  • The package does not contain a plug and air hose, and you have to buy them separately.


Lotos LT3500 Plasma Cutter

Product Name: Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut, 110V/120V Input with Pre Installed NPT Quick Connector, PortableCheck Price on Amazon

The free and powerful Lotos LT3500 is a perfect choice for you, whether you are a hobbyist or DIY enthusiast.

This model is highly efficient and cost-effective. With a weight of a mere eighteen pounds, this machine is highly portable, and you can transport it easily anywhere you want to work.

The cutter glides through the metal sheets with a thickness of 2 to 5 inches precisely. Anyone can set up this cutter without using any special skills. Connect the built-in NPT ¼” D plug to the air compressor.

This plug is for industry use. This machine connects with an even 110V standard wall power outlet and starts its cutting operations instantly. This cutter always gives a precise cut because it uses non-toxic compressed air.

What we liked
  • It contains a high-quality cooling fan system.
  • This model comes with consumables, power supply, ground clamp, power supply, and pre-installed air filter.
  • This cutter is an automatic dual-frequency machine.
What We didn't like
  • The consumables you get from Lotos are costly.


How to Choose A Good Plasma Cutter?

Buying Guide for the Best Plasma Cutters

Think about your Power Requirements

You must consider the thickness and type of metal you intend to cut before selecting the power of your plasma cutter.

The power output of a plasma cutter is essential to determine the quality of its cut. The power output influences the duty cycle of the model also. You may find run of the mill units in home workshops with 15A, 120v outlets.

Cutters for industrial use or high-performance units require 20A to 50A and 220v to work effectively.

To determine your power needs, first, consider the thickness of the metal sheets you usually work with.  A 25A model is the best choice for working with a thickness of ¼”.

Price and Performance

It’s always difficult for everyone to maintain a balance between cost and value. Everybody wants to spend only as much is necessary.

But to save money doesn’t mean to buy a substandard product which cannot fulfill the expectations of its usage.

As a common rule, it is crucial to ascertain what are your specific requirements from your plasma cutter.  After that, enlist the models that can cater to your specifications or slightly higher than that.

This step will ensure that you have a wide range of items to select from in terms of performance. Have a comparison of similar units and try to buy a unit without unnecessary features.

For instance, don’t pay a higher price for an otherwise average cutter if you don’t need its portability feature.

The Cutting Capacity

Almost all the plasma cutters can cut through every electrically conductive metal. The reason behind this that there must be a complete electric current through the ground clamp, workplace, and back to the unit.

The materials which are electrically conductive are usually made of metal and can manage the electrical current flow in one or multiple directions.

The flow of negative ions, positive ions, or negatively charged electrons is called an electric current.

Plasma Cutting for Novices

Being a new steel manufacturer, you may have different requirements than the heavy industrial units.

On the other hand, if you are an artist, a DIY fan, or a hobbyist, probably you won’t need a sophisticated model with an amperage of as high as 80AA or even more.

But if you think that you need a high-performance model, consider it thoroughly before buying your plasma cutter. Evaluating your requirements and any particular feature before purchasing is a crucial step.

You may not want to end up owning a too tricky and complicated cutter that you cannot operate appropriately.

Required Parts and Consumables

All the parts of your unit which wear out with usage and time are called consumables. The consumables for a plasma cutter typically include shield, nozzle, retaining cap, electrode, and swirl ring.

The shield guards the other consumables against sparks and molten metal residues. The swirl ring leads the gas from the machine to the cutter, and the retaining cap maintains the entire consumable stack in place.

The consumables with the highest rate of wearing out are electrodes and nozzles. The function of the nozzle is to funnel the flow of gas and concentrate the plasma arc.

Different Uses of Plasma Cutting

Always think before buying, that how will you use your plasma cutter.

Industrial Cutting

Cost-Effective and optimal manufacturing largely depends on the quality of the plasma machine.

The piece or mass production lines must manage the effort, time, and cost most efficiently.

They cannot achieve these targets by using old metal cutting methods. Moreover, the quality of the cut is better while using the plasma cutter as compared to the typical machines.

The input cost per unit reduces to a great extent when you use the plasma cutter, which is mounted and have the capacity to cut certain lines or patterns after being programmed.

Plasma Cutting for Artwork

Precise cutting for the metal artist has been challenging before the availability of the torch cutters.

The range of the cuts achievable through the typical metal cutting methods was also minimal and hindered the creativity of the metal artists.

The outcomes of the art projects depended on the metal cuts, which lacked precision.

The availability of the plasma cutters has not only widened the horizons of the creativity for the metal artists, but it has increased the production capacity as well.

The unique and innovative cuts are possible with the torch cutters which were not imaginable with the typical metal cutting processes.

Automotive Plasma Cutting

You need a plasma cutting unit for automotive cutting if you are an automotive, a hobbyist, or own a garage. You always need to cut metals during repair, customization, or restoration of a vehicle.

In the automotive business, metal cutting usually involves manufacturing new parts, removing dysfunctional or worn out parts, preparation of surfaces for welding and cutting off the stuck nuts and bolts.

Portability is the feature you must look for in a plasma cutter if you are in the automotive business. Buy a plasma cutter which is lightweight and easy to carry around.

You have to work with painted and rusty surfaces when working with metals in the automotive industry.

Household Use

Household maintenance and repairing often require cutting through metal surfaces if you own a home.

There are many ways you may use plasma metal cutters around the house. Some of the examples include fabrication of bathroom, kitchen or other fixtures, plumbing, or general repairing.

The durability of your plasma cutter is most important for household use than portability.

Because you are using your cutter for domestic purposes, try your best to minimize the cost of wearing out of the machine and consumables.

What is Plasma Cutting?

Plasma cutting is a procedure that cuts through electrically conductive materials by methods of an accelerated jet of hot plasma.

Typical materials cut with a plasma torch include steel, Stainless steel, aluminum, brass, and copper, although other conductive metals might be cut too.

In this article, we discussed different plasma cutters which is going to be much helpful for the people who want the plasma cutter at a reasonable price.

Plasma cutting is often used in fabrication shops, automotive repair and restoration, industrial construction, and salvage and scrapping operations and for all these purposes a person must possess solid knowledge.

What Is the Process of Plasma Cutting?

The plasma cutter incorporates rare gases to slice through the metals or electrically conductive materials. The nozzle of this machine blows out these gases at high velocity.

You apply an electric pilot arc to the sluggish, blown out gases at the vent to convert the gas into plasma. Both of these processes form an exceptionally hot flame that can slice through various metals effortlessly.

Consequently, you can complete your work with much reduces effort, in lesser time and with a lot more precision.

The innovation in technology has helped plasma cutting to evolve to be useful for multiple purposes. You can use it for a range of tasks other than cutting massive metal sheets.

How Do You Cut the Metals Using Plasma Cutting?

For some people, plasma cutting can become a complicated task. Let’s simplify the process and know more about the technical terms of plasma cutting.

There is a wide variety of plasma cutters available in the market. They range from small and compact units that you can hold and operate with one hand to the computer-aided heavy-duty machines designed for industrial use.

There are the same principle and basic design behind all the sizes and shapes of plasma cutting regardless of their models and makes.

The essential parts of a plasma cutter include a handheld torch with cable, power input, and cable, an air compressor, a ground clamp with cable and consumables like tips and electrodes.

Why Do You Need a Plasma Cutter?

Plasma cutters can reduce human labor and the time you may require to complete a metal project otherwise.

If your project or business requires metal shaping, cutting or designing metal sheets, a plasma cutter is an irreplaceable tool for you. You can do all types of metal cutting much more quickly and accurately.

You may like to use the advanced models of plasma cutters to shape on or cut out different patterns to design your metal stuff.

This is the best tool to slice through non-ferrous metal sheets, including different forms of steel that are less than one inch thick. You may use it to cut through aluminum, copper, bronze, brass and various other materials.

Final Words

Although we have described in detail the selection criteria for the best plasma cutters for 2020, yet you are still confused, go through this conclusion.

This conclusion is compiled, keeping in mind the cutting capacity of the unit, durability, portability, and versatility.

Hypertherm Powermax45 is the ideal cutter when it comes to the thickness of the metal sheets a cutter can cut through. It can handle the 1″ thickness easily whereas the other models have ½’ capacity as their best.

This model is the best from the efficiency aspect as well because it offers 45Amp with 5/5 consumable affordability. It has the best duty cycle of 60% at 41A.

Hypertherm products are famous for their durability and come with three years of power supply warranty and a one-year overall warranty.

But the Miller Electric Spectrum 625 X-Treme is better in portability because it has a shoulder strap to carry it around and weighs only 37 lb.

However, for beginners,  Hypertherm Powermax 45 is the best choice because it is easy to use and grip.

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