Do you want to make quick, smooth, and clean metal cuts? Go for a good plasma cutter.
It will save you from a messy workplace, loud grinding noises, imprecise and rough metal cuts
The plasma machine is an ionized gas-operated torch, which cuts the electrically conductive material by melting it electrically.
The cut is smooth and neat because it is made by the melting process.
Getting the best plasma cutter is challenging if you don’t know in detail how they work. You must also know what type of plasma cutter you are looking for in fact.
Best Plasma Cutter Reviews 2020 [TOP PICKS]
Hobart Airforce 40i Plasma Cutter
This Hobart Airforce 40i is for sure the most expensive and most powerful plasma cutter by Hobart.
This cutter is characterized by remarkable reliability, prompt cutting speed, and a solid duty cycle. The brand has launched a volume of its similar products in the market.
At 50% duty cycle, the maximum cutting capacity of this cutter is 7/8″. This cutter utilizes Auto-Retire Technology that allows the operator to even cut perforated or expanded metals along with coated or painted surfaces.
Hypertherm Powermax45 Review
If you are in search of the cutter with the best performance, then stop searching any more as this Powermax45 is the best choice.
This cutter cut through 1/2″ steel easily at a rate of 20 inches per minute without requiring a cool-down time. This cutter gives you a torch control along with making precise and neat metal cuts.
Purchasing Hypertherm Powermax45 is a money saver in terms of quality and performance, although the price is a bit high.
It is also economical in terms of the attached consumables. Its consumables are also much affordable as compared to similar other units.
Lotos LTP8000 Plasma Cutter Review
Lotos LTP8000 is a powerhouse, heavy-duty machine which possesses a duty cycle of 60%. It has the feature of the pilot arc which permits constant cutting on dirty and rough metal-surfaces.
There is a MOSFET transistor in it that generates a uniform output for the purpose of cutting through very thin metals.
It has the capacity for producing high-power output for thick metal cutting. In terms of safety, it comprises of advanced German cooling system known as PAPST.
Ramsond CUT 50DX Plasma Cutter Review
If you have a tight budget, then Ramsond CUT 50DX will best suit you. This Ramsond CUT 50DX has a dual-frequency/automatic dual voltage of 50/60Hzand 110/220V.
The duty cycle of this cutter is 60% with an integrated pressure gauge display. This cutter can cut metal with a thickness of a maximum of 1 inch, and in fact, it is highly efficient in cutting thick metals of 3/4-inch.
Digital inverter technology is embedded in it due to which its weight is only 19 pounds. This model is the 4th generation of products by Ramsond, and this model has overcome the primary issues faced by users in previous models.
Hypertherm Powermax65 Plasma Cutter Review
If you are a company that wants to upgrade its existing cutting equipment, then Hypertherm products are an option.
In Hypertherm Powermax65, there is a 65A plasma torch that has the capacity to cut the metal of thickness of 1” along with severance capability of 1 ¼”.
As this Powermax65 possesses immense power and high-quality cutting capability, it is best for heavy-duty and industrial applications.
In fact, this model is also used by most of the big industries, such as in the Kennedy Space Center.
Best Plasma Cutter under $500
Why go overpriced when you can get a good plasma cutters under $500? Of course, you’ll get lots of necessary and best functions to get the job done, with 100% satisfaction
Last week I received many emails. Few people were asking about plasma cutter under 500. My team spent lots of hours researching. Finally, we picked 9 plasma cutters which are best for everybody having a budget under 500.
Lotos LTP5000D 50Amp Plasma Cutter [RECOMMENDED]
Goplus Cut-50 50A 220V Review
How to Choose Good Plasma cutter under 500?
There are various elements to be considered when acquiring plasma cutting machines.
They incorporate cut limit, cut quality, dependability, obligation cycle, convenience, and working expense.
The initial step is to make sense of what kind of plasma slicing you intend to do.
Is it true that you are intending to cut by hand or on a table?
Some plasma cutting apparatuses can do both, going from handheld to motorized curtailing once more.
Best Plasma Cutter under $1000
Everlast SuperCut 51P Review
The Everlast SuperCut 51P is a good plasma cutter under $1000. It is available as the successor to the famous and long-running and SuperCut 50P.
This model of plasma cutter is a redesigned version of MOSFET inverter and is much better as compared to the older models of SuperCuts.
The high- frequency arc starting is the feature of The Everlast SuperCut 51P helps to reduce start delays. This feature also gives a nonstop engaging pilot arc when required.
This cutter provides high-quality clean cuts with less rubbish even when you want to cut through the metal sheets of ¼” or 3/8″ thickness.
AHP AlphaCut 60 Review
The Alpha Cut is the best choice for those people who need to cut through metal sheets frequently but want a budget-friendly option.
This cutter has a front-mounted air pressure regulator, and all of its controls are easy to navigate. AHP AlphaCut 60 can go from 110V to 220V fast by using a built-in adapter right after you plug it in.
Input and Output
Despite 60 amperes output on 240V, this cutter features a dual voltage design. This design allows it to work at 120V power with the provided adaptor at a reduced maximum output.
Razorweld JRWPC45LT Review
Razorweld JRWPC45LT is the best portable machine among the single-phase inverters available in the market.
It is made with a vigorous custom design featuring a firm-gripped torch. This cutter completes the process of metal cutting from cutting to finishing seamlessly.
Torch and functioning
This cutter comes with a quick-release torch feature along with euro-connection. This feature ensures the overall portability and gives you a choice to switch fast between compatible torches if required.
Its settings are easy to operate and have a 2T/4T function to minimize the operator’s fatigue. You can change and adjust the cutting capacity of this model using its simple 20-45 amperes dial. This dial allows you to change the finish features of your workpiece as well.
Best Plasma Cutter under $1500
Everlast PowerPlasma 60S Review
Everlast Power plasma 60S is one of the best plasma cutters in the market right now. It is a combination of the best features and the latest technology, which makes it highly demanding.
In addition to reliability and long life due to the latest IGBT technology, it is one of the most potent plasma cutters i.e., the 50S.
Although it is a multi-tasking plasma cutter, it works best for different welding objects. It can cut up to 1-inch at 220V.
Everlast Power 50S Review
Everlast power 50s is one of the most preferred plasma cutters because it delivers high quality without hitting your bank.
This 50 amps ARC is highly effective, long-lasting, and reliable. Its post flow can be controlled easily up to 60 seconds, which assures the long life and performance of this cutter.
The company offers a new-tip saver function that helps limit the Pilot arc time.
Razorweld JRWPC45LT Review
If you are looking for high quality and quick plasma cutters, then you are in the right place. To cut different objects, Razorweld JRWPC45LT allows you to change current capacity depending upon your work.
No matter whether you want to cut steel wire or high-quality copper wires, the high-temperature plasma stream of Razorweld 45 covers everything.
It has a preset regulator which makes it easy to use. Similar to other high quality and expensive cutters, it uses the latest IGBT technology.
Best Plasma Cutter for the Money
Plasma Cutter 40A 220V
This 40A model of plasma cutter offers excellent cutting through various metals like carbon steel and stainless steel with a width of 8 mm.
It provides a maximum compensation thickness of 12 mm. But the quality of the cut will not be good, and the speed of cutting will also be slow.
This cutter is designed especially for stainless steel variants, but you may use it to slice through aluminum and copper.
The cutting results might not be up to the standard, though. You can efficiently operate the device when the air-pressure is tremendously high by regulating the air-pressure machine.
PrimeWeld Ct520d 50
The Zeny Cut-50 is the best option if you are a DIY hobbyist and require metal sheets cut in a variety of sizes.
This cutter ensures that your metal sheets will not twist, which mostly happens with jigsaw cutters.
The machine comes with an air pressure regulator, welding facemask, a cutting torch LG-40, grounding clamps, wire brush, chipping hammer, air pressure managing valve, and user manual.
This dual outlet cutter does not have a plug or air hose as a part of the package because it works in two ways. PrimeWeld Ct520d 50 can cut through copper, aluminum, stainless steel, and other metals precisely.
Lotos LT3500 Plasma Cutter
The free and powerful Lotos LT3500 is a perfect choice for you, whether you are a hobbyist or DIY enthusiast.
This model is highly efficient and cost-effective. With a weight of a mere eighteen pounds, this machine is highly portable, and you can transport it easily anywhere you want to work.
The cutter glides through the metal sheets with a thickness of 2 to 5 inches precisely. Anyone can set up this cutter without using any special skills. Connect the built-in NPT ¼” D plug to the air compressor.
This plug is for industry use. This machine connects with an even 110V standard wall power outlet and starts its cutting operations instantly. This cutter always gives a precise cut because it uses non-toxic compressed air.
How to Choose A Good Plasma Cutter?
Think about your Power Requirements
You must consider the thickness and type of metal you intend to cut before selecting the power of your plasma cutter.
The power output of a plasma cutter is essential to determine the quality of its cut. The power output influences the duty cycle of the model also. You may find run of the mill units in home workshops with 15A, 120v outlets.
Cutters for industrial use or high-performance units require 20A to 50A and 220v to work effectively.
To determine your power needs, first, consider the thickness of the metal sheets you usually work with. A 25A model is the best choice for working with a thickness of ¼”.
Price and Performance
It’s always difficult for everyone to maintain a balance between cost and value. Everybody wants to spend only as much is necessary.
But to save money doesn’t mean to buy a substandard product which cannot fulfill the expectations of its usage.
As a common rule, it is crucial to ascertain what are your specific requirements from your plasma cutter. After that, enlist the models that can cater to your specifications or slightly higher than that.
This step will ensure that you have a wide range of items to select from in terms of performance. Have a comparison of similar units and try to buy a unit without unnecessary features.
For instance, don’t pay a higher price for an otherwise average cutter if you don’t need its portability feature.
The Cutting Capacity
Almost all the plasma cutters can cut through every electrically conductive metal. The reason behind this that there must be a complete electric current through the ground clamp, workplace, and back to the unit.
The materials which are electrically conductive are usually made of metal and can manage the electrical current flow in one or multiple directions.
The flow of negative ions, positive ions, or negatively charged electrons is called an electric current.
Plasma Cutting for Novices
Being a new steel manufacturer, you may have different requirements than the heavy industrial units.
On the other hand, if you are an artist, a DIY fan, or a hobbyist, probably you won’t need a sophisticated model with an amperage of as high as 80AA or even more.
But if you think that you need a high-performance model, consider it thoroughly before buying your plasma cutter. Evaluating your requirements and any particular feature before purchasing is a crucial step.
You may not want to end up owning a too tricky and complicated cutter that you cannot operate appropriately.
Required Parts and Consumables
All the parts of your unit which wear out with usage and time are called consumables. The consumables for a plasma cutter typically include shield, nozzle, retaining cap, electrode, and swirl ring.
The shield guards the other consumables against sparks and molten metal residues. The swirl ring leads the gas from the machine to the cutter, and the retaining cap maintains the entire consumable stack in place.
The consumables with the highest rate of wearing out are electrodes and nozzles. The function of the nozzle is to funnel the flow of gas and concentrate the plasma arc.
Different Uses of Plasma Cutting
Always think before buying, that how will you use your plasma cutter.
Cost-Effective and optimal manufacturing largely depends on the quality of the plasma machine.
The piece or mass production lines must manage the effort, time, and cost most efficiently.
They cannot achieve these targets by using old metal cutting methods. Moreover, the quality of the cut is better while using the plasma cutter as compared to the typical machines.
The input cost per unit reduces to a great extent when you use the plasma cutter, which is mounted and have the capacity to cut certain lines or patterns after being programmed.
Plasma Cutting for Artwork
Precise cutting for the metal artist has been challenging before the availability of the torch cutters.
The range of the cuts achievable through the typical metal cutting methods was also minimal and hindered the creativity of the metal artists.
The outcomes of the art projects depended on the metal cuts, which lacked precision.
The availability of the plasma cutters has not only widened the horizons of the creativity for the metal artists, but it has increased the production capacity as well.
The unique and innovative cuts are possible with the torch cutters which were not imaginable with the typical metal cutting processes.
Automotive Plasma Cutting
You need a plasma cutting unit for automotive cutting if you are an automotive, a hobbyist, or own a garage. You always need to cut metals during repair, customization, or restoration of a vehicle.
In the automotive business, metal cutting usually involves manufacturing new parts, removing dysfunctional or worn out parts, preparation of surfaces for welding and cutting off the stuck nuts and bolts.
Portability is the feature you must look for in a plasma cutter if you are in the automotive business. Buy a plasma cutter which is lightweight and easy to carry around.
You have to work with painted and rusty surfaces when working with metals in the automotive industry.
Household maintenance and repairing often require cutting through metal surfaces if you own a home.
There are many ways you may use plasma metal cutters around the house. Some of the examples include fabrication of bathroom, kitchen or other fixtures, plumbing, or general repairing.
The durability of your plasma cutter is most important for household use than portability.
Because you are using your cutter for domestic purposes, try your best to minimize the cost of wearing out of the machine and consumables.
What is Plasma Cutting?
Plasma cutting is a procedure that cuts through electrically conductive materials by methods of an accelerated jet of hot plasma.
Typical materials cut with a plasma torch include steel, Stainless steel, aluminum, brass, and copper, although other conductive metals might be cut too.
In this article, we discussed different plasma cutters which is going to be much helpful for the people who want the plasma cutter at a reasonable price.
Plasma cutting is often used in fabrication shops, automotive repair and restoration, industrial construction, and salvage and scrapping operations and for all these purposes a person must possess solid knowledge.
What Is the Process of Plasma Cutting?
The plasma cutter incorporates rare gases to slice through the metals or electrically conductive materials. The nozzle of this machine blows out these gases at high velocity.
You apply an electric pilot arc to the sluggish, blown out gases at the vent to convert the gas into plasma. Both of these processes form an exceptionally hot flame that can slice through various metals effortlessly.
Consequently, you can complete your work with much reduces effort, in lesser time and with a lot more precision.
The innovation in technology has helped plasma cutting to evolve to be useful for multiple purposes. You can use it for a range of tasks other than cutting massive metal sheets.
How Do You Cut the Metals Using Plasma Cutting?
For some people, plasma cutting can become a complicated task. Let’s simplify the process and know more about the technical terms of plasma cutting.
There is a wide variety of plasma cutters available in the market. They range from small and compact units that you can hold and operate with one hand to the computer-aided heavy-duty machines designed for industrial use.
There are the same principle and basic design behind all the sizes and shapes of plasma cutting regardless of their models and makes.
The essential parts of a plasma cutter include a handheld torch with cable, power input, and cable, an air compressor, a ground clamp with cable and consumables like tips and electrodes.
Why Do You Need a Plasma Cutter?
Plasma cutters can reduce human labor and the time you may require to complete a metal project otherwise.
If your project or business requires metal shaping, cutting or designing metal sheets, a plasma cutter is an irreplaceable tool for you. You can do all types of metal cutting much more quickly and accurately.
You may like to use the advanced models of plasma cutters to shape on or cut out different patterns to design your metal stuff.
This is the best tool to slice through non-ferrous metal sheets, including different forms of steel that are less than one inch thick. You may use it to cut through aluminum, copper, bronze, brass and various other materials.
Although we have described in detail the selection criteria for the best plasma cutters for 2020, yet you are still confused, go through this conclusion.
This conclusion is compiled, keeping in mind the cutting capacity of the unit, durability, portability, and versatility.
Hypertherm Powermax45 is the ideal cutter when it comes to the thickness of the metal sheets a cutter can cut through. It can handle the 1″ thickness easily whereas the other models have ½’ capacity as their best.
This model is the best from the efficiency aspect as well because it offers 45Amp with 5/5 consumable affordability. It has the best duty cycle of 60% at 41A.
Hypertherm products are famous for their durability and come with three years of power supply warranty and a one-year overall warranty.
But the Miller Electric Spectrum 625 X-Treme is better in portability because it has a shoulder strap to carry it around and weighs only 37 lb.
However, for beginners, Hypertherm Powermax 45 is the best choice because it is easy to use and grip.